Sulfuric Acid Production from H2S Gases
Production Cost Report | Sulfuric Acid E31A
Details: 180 kta United States-based plant | Q1 2022 | 107 pages | See Versions From $799 USD |
This report presents a cost analysis of a 180 kta (kilometric tons per annum) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.
This report presents an up-to-date, detailed cost analysis of Sulfuric Acid production from hydrogen sulfide gases. The process examined is Wet gas Sulfuric Acid (WSA) process similar to the one owned by Haldor Topsoe. In this process, hydrogen sulfide contained in the feed gas is burned, forming to sulfur dioxide and water. Sulfur dioxide is converted to sulfur trioxide and then cooled to a temperature where it reacts with water in the gas phase and forms sulfuric acid, which is then condensed and concentrated to about 98 wt%.
This report, Sulfuric Acid E31A, is a best-in-class examination of Sulfuric Acid production, providing an in-depth, comprehensive techno-economic analysis of the production technology examined, including:
- Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
- Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
- Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
- And much more . . .
Key reference(s): "Sulfuric Acid and Sulfur Trioxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition
Report Content Highlights
Capital Cost Breakdown
Investment information on the requirements for starting an industrial plant, including:
- Fixed capital (ISBL, OSBL & Owner’s Cost)
- Working capital
- Plant start-up expenses
Operating Cost Details
Costs related to the commodity production, categorized by:
- Variable costs (raw materials and utilities)
- Fixed costs (labor, maintenance, overhead, etc.)
- Depreciation
Product Value Analysis
All costs associated with the product manufacture, including:
- Total operating cost
- Corporate overhead
- Return on capital employed (ROCE)
Technology Description
Descriptions of the technical aspects of the process:
- Technology maturity assessment
- Process unit (ISBL) description
- Site infrastructure (OSBL) description
Process Requirements
Main technical coefficients related to process operation:
- Key process input & output figures
- Utilities consumption breakdown
- Labor requirements
Comprehensive Diagrams
Diagrams providing a full description of the process:
- Block flow diagram (BFD)
- Process flow diagram (PFD) & equipment list
- Industrial site configuration
Implementation Schedule
Schedule including total project duration, commissioning and start-up:
- Basic & detailed engineering
- Procurement & Construction
- Plant start-up
Capacity Analysis
Impact of capacity change on the following process economic figures:
- Capital investment
- Operating cost
- Product value
Custom Analysis Add-on
Analysis for several scenarios of plant location and capacity:
- Capital investment details
- Operating costs details
- Product value details
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Key Process Information
Capital Cost Analysis
Operating Cost Analysis
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Capacity Analysis
Pricing Basis
Utilities Consumption
Implementation Schedule
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Process Flow Diagrams
Construction Cost Details
Custom Analyses Add-on
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