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Production Cost Report
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sulfuric-acid-e31a
USA
Sulfuric Acid
Sulfuric Acid Production from H2S Gases
"Sulfuric Acid and Sulfur Trioxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition

This report presents an up-to-date, detailed cost analysis of Sulfuric Acid production from hydrogen sulfide gases. The process examined is Wet gas Sulfuric Acid (WSA) process similar to the one owned by Haldor Topsoe. In this process, hydrogen sulfide contained in the feed gas is burned, forming to sulfur dioxide and water. Sulfur dioxide is converted to sulfur trioxide and then cooled to a temperature where it reacts with water in the gas phase and forms sulfuric acid, which is then condensed and concentrated to about 98 wt%.
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United States
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Sulfuric Acid E31A
This report presents the economics of recovering hydrogen sulfide gases to generate sulfuric acid in the United States. In this process hydrogen sulfide is initially burned, forming sulfur dioxide and water. The sulfur dioxide is then converted to sulfur trioxide, The sulfur trioxide reacts with the water previously generated and yields sulfuric acid.
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1
180.00
kta
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Sulfuric Acid Production from H2S Gases

Production Cost Report | Sulfuric Acid E31A

Production Cost Report

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Details: 180 kta United States-based plant   |   Q1 2022   |   107 pages   |   See Versions  From $799 USD

This report presents a cost analysis of a 180 kta (kilometric tons per annum) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Sulfuric Acid production from hydrogen sulfide gases. The process examined is Wet gas Sulfuric Acid (WSA) process similar to the one owned by Haldor Topsoe. In this process, hydrogen sulfide contained in the feed gas is burned, forming to sulfur dioxide and water. Sulfur dioxide is converted to sulfur trioxide and then cooled to a temperature where it reacts with water in the gas phase and forms sulfuric acid, which is then condensed and concentrated to about 98 wt%.

This report, Sulfuric Acid E31A, is a best-in-class examination of Sulfuric Acid production, providing an in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): "Sulfuric Acid and Sulfur Trioxide", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition

Report Content Highlights

Capital Cost Breakdown

Investment information on the requirements for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, categorized by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions of the technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full description of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule including total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for several scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

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Table of Contents

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Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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Table of Contents

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Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices assumed in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule, including duration of major project phases

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 Downloadable PDF Format

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Table of Contents

EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and receive cost analyses for an industrial plant according to your needs

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