USD
Search
Production Cost Report
{"versions":{"1":"21","2":"27","3":"54"}}
{"versions":{"1":"9","2":"15","3":"33"}}
0
pp-e22a
USA
Polypropylene
Impact PP from Propylene and Ethylene (UNIPOL)
US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)

This report presents an up-to-date, detailed cost analysis of Polypropylene impact copolymer production from propylene and ethylene using a gas phase polymerization process. The process examined is similar to Grace UNIPOL process. This process is based on the polymerization of gaseous polymer grade propylene and ethylene in two fluidized-bed reactors connected in series.

{"versions":{"1":{"1":"799","2":"799","3":"799"},"2":{"1":"1599","2":"1599","3":"1599"},"3":{"1":"2699","2":"2699","3":"2699"}},"currency":"USD"}
{"versions":{"1":{"1":{"time":5,"price":0},"2":{"time":1,"price":299}},"2":{"1":{"time":5,"price":0},"2":{"time":1,"price":299}},"3":{"1":{"time":7,"price":0},"2":{"time":3,"price":299}}},"unit":"d"}
["1","2","3"]
United States
{"versions":{"1":"77","2":"87","3":"107"}}
PP E22A
This report presents the economics of Polypropylene (PP) Impact Copolymer production from polymer grade (PG) propylene and ethylene in the United States. The process examined in this report is similar to Grace UNIPOL process. This process occurs in fluidized-bed reactors (FBRs) connected in series.
0
1
400.00
kta
0

Impact PP from Propylene and Ethylene (UNIPOL)

Production Cost Report | PP E22A

Details: 400 kta United States-based plant   |   Q1 2022   |   107 pages   |   See Versions  From $799 USD

This report presents a cost analysis of a 400 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Polypropylene impact copolymer production from propylene and ethylene using a gas phase polymerization process. The process examined is similar to Grace UNIPOL process. This process is based on the polymerization of gaseous polymer grade propylene and ethylene in two fluidized-bed reactors connected in series.

This report, PP E22A, is a best-in-class examination of Polypropylene production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): US Patent 6005049, originally issued to Union Carbide in 1999 (assigned to Grace in 2014)

Report Content Highlights

Capital Cost Breakdown

Investment information required for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, discriminated by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions and main technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full understanding of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule with total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for different scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

basic

$799 USD


GET STARTED WITH ...

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

  Pages | Tables | Images

 Online PDF Format

 Updated with Q1 2022 Data

 

 

 

extended

$1,599 USD


EVERYTHING IN BASIC AND ...

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q1 2022 Data

 

 

 

advanced

$2,699 USD


EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format Add-on

 Updated with Q1 2022 Data

Check Version Details

Check report version details and easily identify which fits you best

View Versions Full Comparison

Need a Quote?

Easily get a quote (PDF file) for any Intratec product, without obligation

See How to Get a Quote

Check Full Free Samples

Quickly understand reports structure and depth of content

See Full Samples