Polybutylene Succinate Production from Raw Sugar and Butanediol
Production Cost Report | PBS E31B
Details: 100 kta Germany-based plant | Q2 2020 | 107 pages | Buy From |
This report presents a cost analysis of a 100 kta (kilometric tons per annun) Germany-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.
This report presents an up-to-date, detailed cost analysis of Polybutylene Succinate (PBS) production from raw sugar and butanediol. The process examined is a combination of a process similar to Myriant process (for producing bio-succinic acid) with one similar to Uhde Inventa-Fischer process. In this process, raw sugar (sucrose) is diluted and sucrose is hydrolyzed into glucose and fructose (invert sugars). The invert sugars are then fermented to produce Succinic Acid. This step generates ammonium sulfate as by-product. The succinic acid is then combined with butanediol to generate the Polybutylne Succinate.
This report, PBS E31B, is a best-in-class examination of Polybutylene Succinate production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:
- Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
- Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
- Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
- And much more . . .
Key reference(s): (1) US Patent 8778656, issued to Myriant in 2014 (2) US Patent 20150065678, issued to Uhde Inventa-Fischer Gmbh in 2015 (3) US Patent 8604156, issued to Hitachi in 2013
Report Content
Key Process Information
Assessments of relevant technical coefficients, accompanied by process descriptions that include:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units descriptions
- Site infrastructure description
- Block Flow Diagram
Utilities Consumption
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Percentage of each utility in the total utility costs.
Process Flow Diagram
Schematic representation of relevant process operations
- Key process streams
- Main pieces of equipment
- Main utilities consumed
Capital Cost Analysis
Analysis detailing all costs involved in starting a new industrial plant (capital investment):
- Cost of construction (main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Implementation Schedule
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Construction Cost Details
- Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
- Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
- Costs for plant construction, per discipline
Operating Cost Analysis
Analysis comprising all costs surrounding the production of a chemical:
- Raw materials acquisition and utilities generation (variable manufacturing costs)
- Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
- Corporate overhead costs
Capacity Analysis
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
Customized Analyses
Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.
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