Magnesium Sulfate Production
Magnesium Sulfate Production Costs Report | Issue A | Q2 2024
| Report Details |
| 150 kta United States-based plant | Q2 2024 | 107 pages |
This report presents a cost analysis of a 150 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.
Report Abstract
This report analyses the economics of a Magnesium Sulfate production process from magnesium carbonate and sulfuric acid in the United States. In this process, magnesium carbonate is treated with sulfuric acid, yielding magnesium sulfate,
The report provides a comprehensive study of Magnesium Sulfate production and related Magnesium Sulfate production cost, covering three key aspects: a complete description of the Magnesium Sulfate production process examined; an in-depth analysis of the related Magnesium Sulfate plant capital cost (Capex); and an evaluation of the respective Magnesium Sulfate plant operating costs (Opex).
The Magnesium Sulfate production process description includes a block flow diagram (BFD), an overview of the industrial site installations, detailing both the process unit and the necessary infrastructure, process consumption figures and comprehensive process flow diagrams (PFD). The Magnesium Sulfate plant capital cost analysis breaks down the Capex by plant cost (i.e., ISBL, OSBL and Contingency); owner's cost; working capital; and costs incurred during industrial plant commissioning and start-up. The Magnesium Sulfate plant operating costs analysis covers operating expenses, including variable costs like raw materials and utilities, and fixed costs such as maintenance, labor, and depreciation.
Process Overview
Product
Magnesium Sulfate. Magnesium Sulfate (a.k.a. Epsom Salt) is a magnesium salt having sulfate as the counterion. In nature, it does not occur in its anhydrous form, only in hydrated compositions, being MgSO4.7 one of the most stable and commercially important. In many countries, MgSO4 is produced from magnesite, dolomite, seawater magnesia, or other magnesium minerals. It is used as a nutrient in agricultural operations and as an effective laxative. It is administered intravenously for sea sickness, and hypertension, and to lower intracranial pressure. Magnesium Sulfate is recognized by the WHO as the safest, most effective, and lowest-cost medicine for treating pre-eclampsia and eclampsia.
Raw Materials
Sulfuric Acid. Sulfuric acid is one of the most widely used industrial chemicals, serving as a key component in fertilizer production, mineral processing, and chemical manufacturing. It is also used in the refining of petroleum and metal ores. Sulfuric acid is produced via the contact process, where sulfur dioxide is oxidized and absorbed in water. It is stored as a liquid and is crucial for processes like phosphate fertilizer production and in lead-acid batteries.
Magnesium Carbonate. Magnesium carbonate is an inorganic compound used as a filler in rubber and plastics, as a fireproofing agent, and as a drying agent in athletic applications. It is also employed in pharmaceuticals and cosmetics. Mined from natural deposits or produced synthetically, it is stored as a white powder.
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Production Process Information
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Production Process Information
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Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
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Operating Cost Details
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Production Process Information
Process Consumptions
Labor Requirements
Plant Capital Cost Summary
Operating Cost Summary
Production Costs Datasheet
Plant Capital Cost Details
Operating Cost Details
Plant Cost Breakdowns
Plant Capacity Assessment
Process Flow Diagrams
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Content Highlights
Plant Capital Cost Summary
Summary outlining the capital cost required for building the Magnesium Sulfate production plant examined
Plant Capital Cost Details
Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements
Plant Cost Breakdowns
Breakdown of Magnesium Sulfate process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline
Operating Costs Summary
Summary presenting the operating variable costs and the total operating cost of the Magnesium Sulfate production plant studied
Operating Cost Details
Detailing of utilities costs, operating fixed costs and depreciation
Plant Capacity Assessment
Comparative analysis of capital investment and operating costs for different Magnesium Sulfate plant capacities
Production Process Information
Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)
Process Consumptions
Raw materials and utilities consumption figures, by-products credits, labor requirements
Process Diagrams
Process flow diagrams (PFD), equipment list and industrial site configuration
Other Magnesium Sulfate Production Cost Reports
Magnesium Sulfate Production
This report analyses the economics of a Magnesium Sulfate production process from magnesium carbonate and sulfuric acid in the United States. In this process, magnesium carbonate is treated with sulfuric acid, yielding magnesium sulfate,
Details: 150 kta United States-based plant | Q2 2024 | 107 pages | Issue A From $999 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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Other Related Production Cost Reports
Sulfuric Acid from Sulfur (Single-Contact Process)
This report presents the economics of Sulfuric Acid production from sulfur in the United States. In this process, sulfur is burned to form sulfur dioxide, which is then converted to sulfur trioxide. This sulfur trioxide is converted to sulfuric acid by absorption with recirculating sulfuric acid solution in water in only one column.
Details: 1,480 kta United States-based plant | Q2 2024 | 107 pages | Issue B From $999 USD
The cost analyses presented in this report target a 1,480 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
Sulfuric Acid from Spent Acid (Wet Gas Sulfuric Acid Process)
This report presents the economics of spent sulfuric acid regeneration via wet sulfuric acid (WSA) process in the United States. In this process, spent acid is decomposed to form sulfur dioxide and water. The sulfur dioxide is oxidized to sulfur trioxide, which is then regenerated to sulfuric acid by vapor-phase reaction with water.
Details: 150 kta United States-based plant | Q2 2024 | 107 pages | Issue F From $999 USD
The cost analyses presented in this report target a 150 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.
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