Production Cost Report
ICC - Is Bespoken: 0
ICC - Main References: ?
ICC - Issue: A
ICC - Volume: 294
ICC - Report ID: 294-A
ICC - Report Location: United States
ICC - Is Popular: 0
ICC - Is Developed: 1
ICC - Title: IPDI Production from Isophorone and Chlorine
ICC - Show Overview: 1
ICC - Report Location ID: 1
ICC - Plant Capacity Unit ID: 14
ICC - Volume Reports List: 294-B
ICC - Related Reports List: 301-A,070-B,111-A,070-A,111-B,265-B,265-A
ICC - Report Location Code: USA
ICC - Delivery Times: {"versions":{"1":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"2":{"1":{"time":"5","price":0},"2":{"time":"1","price":"299"}},"3":{"1":{"time":"7","price":0},"2":{"time":"3","price":"299"}}},"unit":"d"}
ICC - Prices: {"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3399","2":"3399","3":"3399"}},"currency":"USD"}
ICC - Plant Capacity Unit Name: kilo metric ton per annum
ICC - Plant Capacity Unit Short Name: kta
ICC - Process Overview Image: //cdn.intratec.us/images/icc/process-overview/294-A.jpg
ICC - Process Overview Text: <h6>Products</h6> <p><b>IPDI</b></p>, <p><b>HCl</b></p> <h6>Raw Materials</h6> <p><b>Chemicals</b></p>, <p><b>Ammonia</b></p>, <p><b>Hydrogen Cyanide</b></p>, <p><b>Chlorine</b></p>, <p><b>Carbon Monoxide</b></p>, <p><b>Isophorone</b></p>
ICC - Process Schematic Image: //cdn.intratec.us/images/icc/process-schematics/294-A.jpg
ICC - Process Schematic Text: <p>The process under analysis comprises three major sections: (1) Isophorone Hydrocyanation; (2) Isophorone nitrile (IPN) Amino-hydrogenation; and (3) Isophorone Diamine (IPDA) Phosgenation.</p><p>Isophorone Hydrocyanation. Initially, fresh and recycled isophorone are fed to a plug flow tubular reactor, along with hydrogen cyanide (HCN). The reaction is carried out in the presence of caustic soda, under atmospheric pressure. Excess of isophorone is used to avoid undesirable reactions (between HCN and the carbonyl group of isophorone). IPN is recovered from the hydrocyanation effluent after washing, distillation and evaporation steps. Caustic soda and unreacted isophorone are returned to the hydrocyanation.</p><p>IPN Amino-hydrogenation. The IPN obtained is mixed with excess ammonia and reacted to form isophorone nitrile imine (IPNI) in the presence of gamma-aluminum oxide catalyst. The product of the imination reaction, comprising IPNI, IPN and unreacted ammonia, is fed to the amino-hydrogenation reactors along with hydrogen and more ammonia. This reaction step occurs in the presence of conventional hydrogenation catalysts, yielding IPDA. Unreacted hydrogen and ammonia are separated from the amination effluent and recycled. The IPDA-rich stream is subsequently submitted to distillation and evaporation steps for purification.</p><p>IPDA Phosgenation. IPDA and phosgene are vaporized and superheated, then they are fed to the reactors.The mixture is kept at high temperatures for a short time in order to avoid the generation of side products or the decomposition of phosgene. Solvent is used to condense the isophorone diisocianate formed. The liquid stream is further treated to remove the solvent, as well as light and heavy ends. Finally, the purified IPDI product is obtained. The gaseous effluent obtained after liquefaction of IPDI is further treated, in order to recover phosgene and hydrogen chloride. </p><p></p>
ICC - Short Description: This report presents the economics of Isophorone Diisocyanate (IPDI) from isophorone and chlorine in the United States. In the process examined, isophorone is reacted with hydrogen cyanide, generating IPN. IPN obtained is then reacted with ammonia to form IPNI, which is hydrogenated with more ammonia to yield IPDA. Finally, IPDA reacts with phosgene to produce IPDI. The phosgene used is generated from chlorine and carbon monoxide.
ICC - Main Product: IPDI
ICC - Plant Capacity: 15.00
{"versions":{"1":"80","2":"90","3":"107"}}
ICC - Images Count: {"versions":{"1":"9","2":"13","3":"22"}}
ICC - Table Count: {"versions":{"1":"22","2":"28","3":"34"}}

IPDI Production from Isophorone and Chlorine

IPDI Production Costs Report | Issue A | Q2 2024

Production Cost Report

See Preview

See Editions

Starting at $1,199 USD

Report Details
15 kta United States-based plant   |   Q2 2024   |   107 pages   |   Delivered in PDF

This report presents a cost analysis of a 15 kta (kilo metric ton per annum) United States-based plant. You can add a customized cost analysis, assuming another location (country), when ordering a premium edition of this report.

Up-to-date PDF Report

Professional report based on Q2 2024 economic data, ensuring timely evaluations.

Multiple Use Cases

Ideal for investment screening, feasibility studies, cost estimates, and research planning.

Proven Methodology

Developed using a consistent methodology honed over a decade, ensuring reliable cost analyses.

Report Editions
 

Compact

 

$1,199 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

See full features list


  Pages | Tables | Images

 Read-only Online PDF Format

 Updated with Q2 2024 Data

 

 

 

DETAILED

 

$1,999 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

See full features list


  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2024 Data

 

 

 

PREMIUM

MOST POPULAR

$3,399 USD


Production Process Information

Process Consumptions

Labor Requirements

Plant Capital Cost Summary

Operating Cost Summary

Production Costs Datasheet

Plant Capital Cost Details

Operating Cost Details

Plant Cost Breakdowns

Plant Capacity Assessment

Process Flow Diagrams

Costs in Different Countries Add-on

See full features list


  Pages | Tables | Images

 Print-enabled PDF Format Add-on

 Updated with Q2 2024 Data

Share with Co-workers

Technical Support via Email

Content Highlights

Plant Capital Cost Summary

Summary outlining the capital cost required for building the IPDI production plant examined

Plant Capital Cost Details

Detailing of fixed capital (ISBL, OSBL & Owner’s Cost), working capital and additional capital requirements

Plant Cost Breakdowns

Breakdown of IPDI process unit (ISBL) costs and infrastructure (OSBL) costs; plant cost breakdown per discipline

Operating Costs Summary

Summary presenting the operating variable costs and the total operating cost of the IPDI production plant studied

Operating Cost Details

Detailing of utilities costs, operating fixed costs and depreciation

Plant Capacity Assessment

Comparative analysis of capital investment and operating costs for different IPDI plant capacities

Production Process Information

Block Flow Diagram, descriptions of process unit (ISBL) and site infrastructure (OSBL)

Process Consumptions

Raw materials and utilities consumption figures, by-products credits, labor requirements

Process Diagrams

Process flow diagrams (PFD), equipment list and industrial site configuration

Other IPDI Production Cost Reports

IPDI Production from Isophorone and Urea

This study examines the economics of Isophorone Diisocyanate (IPDI) production from isophorone and urea in the United States. This process is a non-phosgene route. In the non-phosgene process, IPDA reacts with urea and butanol generating a carbamate intermediate. Then, the carbamate is thermally cracked producing IPDI.

Details: 15 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 15 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Could Not Find the Report You Need?

Obtain a Bespoke Report

Get a report targeting the process in which you are interested

See Offer Details

Understand Bespoke Reports and how you can easily order them

Check Editions & Pricing

Complete a brief form and see a quotation for your Bespoke Report

Other Related Production Cost Reports

Ammonia Production from Syngas

This report presents the economics of Ammonia production from synthesis gas (syngas). In this process, hydrogen, recovered from syngas feedstock, and nitrogen, recovered from air, react producing Ammonia. The economic analysis performed assumes a plant located in the United States.

Details: 800 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Ammonia Production from Natural Gas (Combined Reforming)

This report presents the economics of Ammonia production from natural gas in the United States using a process similar to KBR Purifier process. In the process examined, syngas is initially produced from natural gas via a combined reforming. The syngas is purified through several steps into nitrogen and hydrogen which are synthesized to ammonia.

Details: 800 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $1,199 USD

The cost analyses presented in this report target a 800 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chlorine Production from Sodium Chloride (Membrane Process)

This study presents the economics of Chlorine production from sodium chloride via a membrane process plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a membrane cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 500 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 500 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Chlorine Production from Sodium Chloride (Diaphragm Process)

This study presents the economics of Chlorine production from sodium chloride via a diaphragm plant located in the United States. In the process under analysis, an aqueous solution of sodium chloride (brine) is decomposed electrolytically in a diaphragm cell, producing Chlorine, sodium hydroxide and hydrogen.

Details: 550 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 550 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrogen Cyanide from Ammonia and Natural Gas (With Air)

This study provides the economics of Hydrogen Cyanide production in the United States using a direct synthesis method similar to Andrussow process, which involves the reaction of ammonia, methane (natural gas), and air to produce HCN.

Details: 100 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 100 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Hydrogen Cyanide from Ammonia and Natural Gas (Without Air)

This report provides the economics of Hydrogen Cyanide production in the United States using a direct synthesis method similar to BMA (Blausäure-Methan-Ammoniak) process, which involves the reaction of ammonia and methane (natural gas) without air.

Details: 60 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue B   From $799 USD

The cost analyses presented in this report target a 60 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

Carbon Monoxide Production

This report presents the economics of a typical cryogenic partial condensation process for Carbon Monoxide (CO) production from synthesis gas (syngas) in the United States. In this process, CO and hydrogen from syngas are separated in heat exchangers at cryogenic temperatures.

Details: 300 kta United States-based plant   |   Q2 2024   |   107 pages   |   Issue A   From $799 USD

The cost analyses presented in this report target a 300 kta (kilo metric ton per annum per annum) United States-based plant. For those interested in cost analyses considering other plant capacities and/or locations, Intratec offers a customized analysis as an optional feature.

+800 Reports Developed, Targeting +250 Commodities

Best-in-Class Reports

Analysis of capital and operating costs of commodity production processes. Prices starting at $799 USD

Learn More

Vast Report Library

858 independent and up-to-date reports examining embryonic and established production processes

Browse Library

Free Sample Reports

Quickly understand the structure and depth of content of our professional reports

See Full Samples