Production Cost Report
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ethylene-ea1a
USA
Ethylene
Ethylene Production from Methane
US Patent 9352295, issued to Siluria Technologies in 2016

This report presents an up-to-date, detailed cost analysis of Polymer Grade (PG) Ethylene production from methane. The process examined is a typical oxidative coupling of methane (OCM) process. In this plant, two methane molecules are coupled to form ethane, which is then dehydrogenated yielding PG Ethylene. Carbon monoxide generated is submitted to a methanation reaction, recovering methane to be recycled in the process.
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United States
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Ethylene EA1A
This study presents an economic analysis of Ethylene production from methane in the United States using an oxidative coupling of methane (OCM) process. Carbon monoxide is also produced in the process and undergoes methanation, recovering methane.
0
1
1058.00
kta
0

Ethylene Production from Methane

Production Cost Report | Ethylene EA1A

Production Cost Report

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Details: 1,058 kta United States-based plant   |   Q2 2023   |   108 pages   |   See Versions  From $799 USD

This report presents a cost analysis of a 1,058 kta (kilometric tons per annum) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Polymer Grade (PG) Ethylene production from methane. The process examined is a typical oxidative coupling of methane (OCM) process. In this plant, two methane molecules are coupled to form ethane, which is then dehydrogenated yielding PG Ethylene. Carbon monoxide generated is submitted to a methanation reaction, recovering methane to be recycled in the process.

This report, Ethylene EA1A, is a best-in-class examination of Ethylene production, providing an in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): US Patent 9352295, issued to Siluria Technologies in 2016

Report Content Highlights

Capital Cost Breakdown

Investment information on the requirements for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, categorized by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions of the technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full description of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule including total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for several scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

basic

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Table of Contents

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Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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extended

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Table of Contents

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Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices assumed in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule, including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2023 Data

 

 

 

advanced

$2,699 USD

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Table of Contents

EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and receive cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format Add-on

 Updated with Q2 2023 Data

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