Production Cost Report
0
{"versions":{"1":"9","2":"13","3":"22"}}
{"versions":{"1":"21","2":"27","3":"33"}}
cr-e21a
USA
Polychloroprene
Polychloroprene Production from Butadiene and Chlorine
(1) "Chloroprene", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Polychloroprene", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

This report presents an up-to-date, detailed cost analysis of Chloroprene Rubber (also known as Polychloroprene) production from butadiene and chlorine. The process examined is a typical vapor phase butadiene chlorination process, followed by a typical emulsion polymerization process. In this process butadiene is first chlorinated producing two chlorinated isomers, 1,4-dichloro 2-butene and 3,4-dichloro 1-butene. In a second step, 1,4-isomers are isomerized to 3,4-dichloro 1-butene. This chemical is then dehydrochlorinated in the presence of caustic soda producing chloroprene and sodium chloride. Finally, chloroprene is polymerized to form Polychloroprene.
{"versions":{"1":{"1":"1199","2":"1199","3":"1199"},"2":{"1":"1999","2":"1999","3":"1999"},"3":{"1":"3399","2":"3399","3":"3399"}},"currency":"USD"}
{"versions":{"1":{"1":{"time":5,"price":0},"2":{"time":1,"price":299}},"2":{"1":{"time":5,"price":0},"2":{"time":1,"price":299}},"3":{"1":{"time":7,"price":0},"2":{"time":3,"price":299}}},"unit":"d"}
["1","2","3"]
United States
{"versions":{"1":"79","2":"89","3":"109"}}
CR E21A
This study provides an economic analysis of Polychloroprene production starting from butadiene and chlorine, based on a plant located in the United States. In the first step, butadiene is chlorinated, generating dichlorobutenes, which are subjected to an isomerization to convert them to 3,4-dichloro-1-butene. It is then dehydrochlorinated, forming chloroprene. Finally, chloroprene is polymerized to the respective rubber.
0
1
50.00
kta
0

Polychloroprene Production from Butadiene and Chlorine

Production Cost Report | CR E21A

Production Cost Report

See Preview

Details: 50 kta United States-based plant   |   Q2 2023   |   109 pages   |   See Versions  From $1,199 USD

This report presents a cost analysis of a 50 kta (kilometric tons per annum) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Chloroprene Rubber (also known as Polychloroprene) production from butadiene and chlorine. The process examined is a typical vapor phase butadiene chlorination process, followed by a typical emulsion polymerization process. In this process butadiene is first chlorinated producing two chlorinated isomers, 1,4-dichloro 2-butene and 3,4-dichloro 1-butene. In a second step, 1,4-isomers are isomerized to 3,4-dichloro 1-butene. This chemical is then dehydrochlorinated in the presence of caustic soda producing chloroprene and sodium chloride. Finally, chloroprene is polymerized to form Polychloroprene.

This report, CR E21A, is a best-in-class examination of Polychloroprene production, providing an in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) "Chloroprene", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Polychloroprene", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

Report Content Highlights

Capital Cost Breakdown

Investment information on the requirements for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, categorized by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions of the technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full description of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule including total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for several scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

basic

$1,199 USD

Select

Table of Contents

GET STARTED WITH ...

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

  Pages | Tables | Images

 Online PDF Format

 Updated with Q2 2023 Data

 

 

 

extended

$1,999 USD

Select

Table of Contents

EVERYTHING IN BASIC AND ...

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices assumed in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule, including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q2 2023 Data

 

 

 

advanced

$3,399 USD

Select

Table of Contents

EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and receive cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format Add-on

 Updated with Q2 2023 Data

 Share with Co-workers

 Technical Support

Check Version Details

Check report version details and easily identify which fits you best

View Versions Full Comparison

Quote

Easily print a quote (PDF file) with no commitment

See How to Download a Quote

Check Full Free Samples

Quickly understand reports structure and depth of content

See Full Samples

Frequently Asked Questions

For more information visit our Help Center