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Production Cost Report
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butyl-acrylate-e21a
USA
Butyl Acrylate
Butyl Acrylate Production from Propylene and Butanol
(1) "Acrylic Acid", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Acrylic Acid and Derivatives", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

This report presents an up-to-date, detailed cost analysis of n-Butyl Acrylate production from chemical grade propylene and n-butanol. The process examined is a typical propylene oxidation, followed by a typical esterification process. In this process, propylene passes through a two-stage vapor phase oxidation to generate an acrylic acid-containing gas, from which acrylic acid is recovered via absorption in water. The aqueous acrylic acid solution is purified via light solvent extraction to ester-grade acrylic acid to be combined with n-butanol in a esterification reactor to generate a crude ester stream that is further purified to yield high-purity butyl acrylate.

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["1","2","3"]
United States
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Butyl Acrylate E21A
This study concerns the production of n-Butyl Acrylate, starting from propylene and n-butanol. Chemical grade propylene is oxidized to acrolein and then to acrylic acid, which is then fed to an esterification reaction, along with n-butanol to generate Butyl Acrylate. The economic analysis performed is based on a plant located in the United States.
0
1
150.00
kta
0

Butyl Acrylate Production from Propylene and Butanol

Production Cost Report | Butyl Acrylate E21A

Details: 150 kta United States-based plant   |   Q1 2022   |   107 pages   |   See Versions  From $1,199 USD

This report presents a cost analysis of a 150 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of n-Butyl Acrylate production from chemical grade propylene and n-butanol. The process examined is a typical propylene oxidation, followed by a typical esterification process. In this process, propylene passes through a two-stage vapor phase oxidation to generate an acrylic acid-containing gas, from which acrylic acid is recovered via absorption in water. The aqueous acrylic acid solution is purified via light solvent extraction to ester-grade acrylic acid to be combined with n-butanol in a esterification reactor to generate a crude ester stream that is further purified to yield high-purity butyl acrylate.

This report, Butyl Acrylate E21A, is a best-in-class examination of Butyl Acrylate production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) "Acrylic Acid", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition (2) "Acrylic Acid and Derivatives", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

Report Content Highlights

Capital Cost Breakdown

Investment information required for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, discriminated by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions and main technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full understanding of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule with total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for different scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

basic

$1,199 USD


GET STARTED WITH ...

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

  Pages | Tables | Images

 Online PDF Format

 Updated with Q1 2022 Data

 

 

 

extended

$1,999 USD


EVERYTHING IN BASIC AND ...

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q1 2022 Data

 

 

 

advanced

$3,399 USD


EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format Add-on

 Updated with Q1 2022 Data

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