Ammonium Nitrate Porous Prills Production Process
Cost Analysis Report | Ammonium Nitrate E21A
Report Basis: United States | 2019 Q1 | 99 pages
This report presents a cost analysis of a United States-based industrial plant. You can add an extra cost analysis, for another plant location (country), during the order process.
This report presents an up-to-date, detailed cost analysis of Ammonium Nitrate production from ammonia and nitric acid. The process examined is a typical process involving three main steps: neutralization under vacuum of nitric acid with ammonia to generate a concentrated solution; evaporation to give a melt; and finishing by prilling. Ammonium Nitrate porous prills is generated as the final product.
The study describes an industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.
Available Report Formats
Report Content
Key Process Information
Utilities Consumption
Implementation Schedule
Process Flow Diagram
Assessment presenting relevant technical coefficients, accompanied by process description:
- Raw materials consumption
- Products generation
- Labor requirements
- Main process units description
- Site infrastructure description
- Block Flow Diagram
Detailed assessment of utilities consumption:
- Utility consumption rates per unit of product generated.
- Share of each utility in the total utility costs.
Preliminary project implementation schedule, encompassing:
- Basic Engineering
- Detailed Engineering
- Procurement
- Construction
- Plant Start-up
Schematic representation of relevant process operations:
- Main process streams
- Main pieces of equipment
- Main utilities consumed
Capital Cost Analysis
Operating Cost Analysis
Capacity Analysis
Construction Cost Details
Analysis depicting all costs involved in starting a new industrial plant (capital investment):
- Cost of construction(main process units, infrastructure, contingency)
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
Analysis depicting all costs surrounding the production of chemical:
- Raw materials acquisition & utilities generation (manufacturing variable costs)
- Labor wages, maintenance, operating charges, overhead, taxes and insurance (manufacturing fixed costs).
- Corporate overhead costs
Analysis of process economics for alternative plant capacities:
- Plant costs of construction
- Working capital
- Variable and fixed operating costs
- Depreciation
- Corporate overhead
- Process unit (ISBL) cost breakdown
- Infrastructure (OSBL) cost breakdown
- Plant construction cost breakdown per discipline
Costs per functional units (i.e., distillation, reaction, evaporation)
Costs per storage facilities, utilities facilities and auxiliary facilities
basic
Format: Online PDF
Key Process Information
Capital Cost Analysis
Operating Cost Analysis
Updated with 2019 Q1 Data
Basic Report Sharing
extended
Format: Downloadable PDF
Capacity Analysis
Pricing Basis
Utilities Consumption
Implementation Schedule
Updated with 2019 Q1 Data
Extended Report Sharing
advanced
Format: Downloadable PDF
Process Flow Diagrams
Construction Cost Details
Updated with 2019 Q1 Data
Technical Support
Advanced Report Sharing
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Available Payment Methods
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What are the differences among the basic, extended and advanced versions of Intratec reports?
Each Intratec report targets a specific production process, and is available in three different versions: basic, extended and advanced. The basic difference among report versions refers to the amount/depth of content presented, as follows:
The basic version describes the industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.
For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.
The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.
Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.
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I need an economic analysis, like the one presented in the report, but for another plant location… could you provide me that?
Yes! Intratec offers, for each report, an optional analysis called “Cost Analysis in Another Location”, which presents capital and operating costs of an industrial plant identical to the one discussed in the report but located in a country selected by you.
This optional analysis has the same structure of the report (chapters Capital Investment, Operating Costs, and Process Economics Summary). The costs presented in US dollars (with assumed exchange rate for local currency).
You can select this optional in the order process of any report.
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