Production Cost Report
ammonium-nitrate-e21a
Ammonium Nitrate
Ammonium Nitrate Porous Prills Production Process
(1) "Ammonium Compounds", Ullmann's Encyclopedia of Industrial Chemistry, 2012; (2) "Fertilizer Components: Ammonium Nitrate", McKetta, Encyclopedia of Chemical Processing and Design, 1984

This report presents an up-to-date, detailed cost analysis of Ammonium Nitrate production from ammonia and nitric acid. The process examined is a typical vacuum neutralization process, which involves the following steps: neutralization of nitric acid with ammonia to generate a concentrated solution; evaporation; and finishing by prilling. Ammonium Nitrate porous prills is generated as the final product.
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Ammonium Nitrate E21A
In this study, the production costs of Ammonium Nitrate porous prills (AN-PP) are reviewed. The process examined is a typical vacuum neutralization process using ammonia and nitric acid for ammonium nitrate production. It is then evaporated and transformed into AN-PP. The economic analysis presented assumes a plant constructed in the USA.
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Ammonium Nitrate Porous Prills Production Process

Cost Analysis Report | Ammonium Nitrate E21A

Production Cost Report

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Report Basis:   United States   |   2019 Q1   |   107 pages   |   Buy  From

This report presents a cost analysis of a United States-based industrial plant. You can add an extra cost analysis, for another plant location (country), during the order process.

This report presents an up-to-date, detailed cost analysis of Ammonium Nitrate production from ammonia and nitric acid. The process examined is a typical vacuum neutralization process, which involves the following steps: neutralization of nitric acid with ammonia to generate a concentrated solution; evaporation; and finishing by prilling. Ammonium Nitrate porous prills is generated as the final product.

This report, Ammonium Nitrate E21A, is a best-in-class examination of Ammonium Nitrate production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s):
(1) "Ammonium Compounds", Ullmann's Encyclopedia of Industrial Chemistry, 2012
(2) "Fertilizer Components: Ammonium Nitrate", McKetta, Encyclopedia of Chemical Processing and Design, 1984

Report Content

Key Process Information

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Assessment presenting relevant technical coefficients, accompanied by process description:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units description
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Share of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Main process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis depicting all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g. distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis depicting all costs surrounding the production of chemical:

  • Raw materials acquisition & utilities generation (variable manufacturing costs)
  • Labor wages, maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs).
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Chose a plant location and have analyses of capital and operating costs for an industrial plant in the location defined

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Included Content:

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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 Updated with 2019 Q1 Data

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Table of Contents

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All Basic Content Plus:

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

 Downloadable PDF Format

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 Updated with 2019 Q1 Data

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Table of Contents

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All Extended Content Plus:

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Customized Analyses (Optional)

  • Choose a plant location and have analyses of capital and operating costs for an industrial plant in the location defined

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  • Download the report as a printable PDF file. Access the report offline and print it for your convenience.

 Updated with 2019 Q1 Data

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Table of Contents

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Each Intratec report targets a specific production process, and is available in three different versions: basic, extended and advanced.

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For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.

The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.

Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.

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Yes! For each report, Intratec Offers an optional analysis called "Cost Analysis in Another Location" Intratec offers, for each report, an optional analysis called “Cost Analysis in Another Location”, which presents capital and operating costs of an industrial plant identical to the one discussed in the report but located in a country selected by you.

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