Ammonia Production from Natural Gas

Cost Analysis Report | Ammonia E21A

Analysis Basis: United States | 2018 Q1 | 52 pages | Online Viewable Report Delivered in PDF Format

This report presents an up-to-date, detailed cost analysis (based on 2017/18 economic data) of Ammonia production from natural gas. The process examined is similar to KBR Purifier process. In this process, syngas is initially produced from natural gas using a process that combines steam and autothermal reforming. Air is fed to the autothermal furnace to provide oxygen to the autothermal reform and nitrogen required in the ammonia synthesis loop. After several purifications steps a stream containing nitrogen and hydrogen is fed to the ammonia synthesis loop to be converted into ammonia.

The economic analysis provided in the report targets a United States-based plant and discloses:

All costs involved in starting a new industrial plant (capital investment):
- Cost of construction:
  - Main process units
  - Surrounding infrastructure
  - Contingency
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
All costs surrounding the production of Ammonia:
- Raw materials acquisition & utilities generation (manufacturing variable costs)
- Labor wages, maintenance, operating charges, overhead, taxes and insurance (manufacturing fixed costs)
- Administration, research and product distribution (corporate overhead costs)
Relevant technical coefficients:
- Raw materials consumption & products generation
- Labor requirements
Process block flow diagram
Description of the industrial plant:
- Main process units
- Site infrastructure

Key reference(s): (1) "Ammonia", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition; (2) "Introduction to Ammonia Production", CEP Magazine, September 2016

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You may add optional analyses and/or data that complement the report Ammonia Production from Natural Gas - Cost Analysis - Ammonia E21A. Such optionals can only be purchased with this report.

Capital Investment Details

Plant Construction Cost Breakdown per Discipline
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- Get a more detailed perspective on the Plant Construction Cost and understand the impact of direct construction costs and indirect construction costs.
- The analysis presents the plant construction cost divided in direct costs, indirect costs and contingency.
- Direct costs broken down into bare equipment, equipment setting, piping civil, steel, instrumentation & control, electrical, insulation, and painting.
- Indirect costs are divided in engineering & procurement,construction material & indirects, general & administrative overheads and contract fee.
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Economic Analysis for Different Capacities
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Analysis depicting how the economics of the process is impacted by the plant scale. This study considers alternative capacities and present, for each scenario, the following figures:
- Plant cost, broken down into process units (ISBL), process contingency, site infrastructure (OSBL) and project contingency.
- Working capital and additional capital requirements
- Variable and fixed operating costs, as well as depreciation
- Remaining components of product value: corporate overhead and return on capital employed (ROCE)
Purchase the report in the 'Download PDF' format and also get an interactive spreadsheet in which the user may define an alternative capacity and check the change of the above mentioned figures.
Buy this optional analysis for USD 149
Infrastructure Cost Breakdown per Pieces of Equipment
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- Report presenting a percentage breakdown of the investment necessary to the erection of the site infrastructure (also known as outside battery units, OSBL, or offsite facilities), per storage facilities, utilities facilities and auxiliary facilities.
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Project & Construction Implementation Schedule
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- Know upfront a preliminary project implementation schedule, encompassing the period from the decision to invest to the start of commercial production.
- Schedule divided in (1) Basic Engineering, (2) Detailed Engineering, (3) Procurement, (4) Construction, and (5) Plant Start-up.
- Buy this optional analysis for USD 199

Production Cost Details

Utilities Consumption Breakdown
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- Detailed assessment of utilities consumption, presented per utility (e.g., steam, cooling water, electricity.)
- View utility consumption rates per unit of product generated.
- Know the share of each utility in the total utility costs.
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Economics for Another Plant Location

Plant Capital Investment Analysis in a Country of Choice
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- This report shows how the investment necessary to the erection of the industrial plant is impacted by different local conditions.
- Examine plant capital investment in a selected country (e.g. the United States, China, Germany, Kuwait, Singapore, Japan and Brazil.)
- Buy this optional analysis for USD 299
Capital & Production Cost Summary in a Country of Choice
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- This supplemental analysis summarizes in a single datasheet the capital and production costs related to the process examined in a selected country (e.g. the United States, China, Germany, Kuwait, Singapore, Japan and Brazil.)
- Learn the investment required to construct a plant in the selected country (broken down into fixed capital, working capital and additional capital expenses).
- Know the production cost with the same level of detail of the report.
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Technical Details

Process Flow Diagrams & Equipment List
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- Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.
- Buy this optional analysis for USD 499

Support

Basic Support Package (All responses are provided exclusively via Email)
- Clear questions with the experts who wrote this report.
- All responses are provided exclusively via Email.
- All inquiries are provided by Intratec Support Team in 3 business days.
- The support is available for 14 days after report delivery.
- The support is limited to 4 man-hours from Intratec Experts (equivalent to 8 specific questions about the report and optional analysis ordered).
- Buy this support package for USD 499

* Optional Analyses will be delivered as downloadable files only for those who purchase the report in the 'Download as PDF' format Ammonia E21A.

All samples presented cover Polymer Grade (PG) Propylene production from ethylene and raffinate-2 using a metathesis process.

Although these samples do not cover the specific industrial process in which you may be interested in, they clearly demonstrate, in advance, the type of information you will get when you order each optional analysis.

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Additional Info

Report Introduction: This report presents an up-to-date, detailed cost analysis (based on 2017/18 economic data) of Ammonia production from natural gas. The process examined is similar to KBR Purifier process. In this process, syngas is initially produced from natural gas using a process that combines steam and autothermal reforming. Air is fed to the autothermal furnace to provide oxygen to the autothermal reform and nitrogen required in the ammonia synthesis loop. After several purifications steps a stream containing nitrogen and hydrogen is fed to the ammonia synthesis loop to be converted into ammonia.
Report Price: 1099
Report Theme: Ammonia
Report ID: Ammonia E21A
Report Title: Ammonia Production from Natural Gas - Cost Analysis
Report Express Price: 599
Delivery Time: 5 business days
Delivery Time Express: 1 business days
Chemical SEO Name: Ammonia
Analysis Period (YYYY QX): 2018 Q1
Download Price: 500
Report Year: 2017/18
Opt #25: 299
Opt #26: 998
Opt #28: 199
Opt #33: 299