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Production Cost Report
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ammonia-e21a
USA
Ammonia
Ammonia Production from Natural Gas (Combined Reforming)
(1) "Ammonia", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Introduction to Ammonia Production", CEP Magazine, September 2016

This report presents an up-to-date, detailed cost analysis of Ammonia production from natural gas. The process examined is similar to KBR Purifier process. In this process, syngas is initially produced from natural gas using a process that combines steam and autothermal reforming. Air is fed to the autothermal furnace to provide oxygen to the autothermal reform and nitrogen required in the ammonia synthesis loop. After several purification steps a stream containing nitrogen and hydrogen is fed to the ammonia synthesis loop to be converted into ammonia.
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United States
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Ammonia E21A
This report presents the economics of Ammonia production from natural gas in the United States using a process similar to KBR Purifier process. In the process examined, syngas is initially produced from natural gas via a combined reforming. The syngas is purified through several steps into nitrogen and hydrogen which are synthesized to ammonia.
1
1
800.00
kta

Ammonia Production from Natural Gas (Combined Reforming)

Production Cost Report | Ammonia E21A

Production Cost Report

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Details: 800 kta United States-based plant   |   Q4 2019   |   108 pages   |   Buy  From

This report presents a cost analysis of a 800 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Ammonia production from natural gas. The process examined is similar to KBR Purifier process. In this process, syngas is initially produced from natural gas using a process that combines steam and autothermal reforming. Air is fed to the autothermal furnace to provide oxygen to the autothermal reform and nitrogen required in the ammonia synthesis loop. After several purification steps a stream containing nitrogen and hydrogen is fed to the ammonia synthesis loop to be converted into ammonia.

This report, Ammonia E21A, is a best-in-class examination of Ammonia production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) "Ammonia", Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition (2) "Introduction to Ammonia Production", CEP Magazine, September 2016

Report Content

Key Process Information

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Assessments of relevant technical coefficients, accompanied by process descriptions that include:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units descriptions
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Percentage of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Key process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis detailing all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis comprising all costs surrounding the production of a chemical:

  • Raw materials acquisition and utilities generation (variable manufacturing costs)
  • Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.

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Included Content:

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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Table of Contents

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All Basic Content Plus:

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

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 Updated with Q4 2019 Data

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Table of Contents

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PURCHASED VERSION

advanced

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All Extended Content Plus:

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Customized Analyses (Optional)

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format

  • Download the report as a printable PDF file. Access the report offline and print it for your convenience.

 Updated with Q4 2019 Data

 Share with Co-workers & Third-Parties (worldwide)

 Technical Support

  • Obtain answers to your questions from the experts who wrote the report! Responses via email in 3 business days.

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Also, for a full understanding of our production cost reports, we highly suggest you download samples of full reports, available for free! They clearly show the type of information you will get from Production Cost Reports, as they share the same structure and depth of content. Register Now for a free at Intratec website and get immediate access to Production Cost Reports samples!

What are the differences among the basic, extended and advanced versions of Intratec reports?

Each Intratec report targets a specific production process, and is available in three different versions: basic, extended and advanced.

The basic version describes the industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.

For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.

The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.

Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.

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I need an economic analysis, like the one presented in the report, but for another plant capacity / location… could you provide me that?

Yes! When you order an Advanced Version of a report, Intratec offers the option of also ordering a custom analysis, which presents capital and operating costs of an industrial plant with the production capacity and/or location of your interest.

For the development of the custom analysis, all costs are recalculated considering local data (e.g. raw materials, steel and energy prices, labor costs) and the plant capacity informed. The analysis has the same structure of the report (chapters include Capital Investment, Operating Costs, and Process Economics Summary). The costs are presented in US dollars (with the assumed exchange rate for local currency).

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