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Production Cost Report
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adipic-acid-e11a
USA
Adipic Acid
Adipic Acid Production from Cyclohexane
(1) US Patent 20040054235, issued to DuPont in 2004 (assigned to Invista in 2004) (2) "Adipic Acid," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

This report presents an up-to-date, detailed cost analysis of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol). Subsequently, the KA oil is oxidized with nitric acid to produce Adipic Acid. A mixture of adipic, glutaric, and succinic acids is generated as by-product.
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United States
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Adipic Acid E11A
This report presents a cost analysis of Adipic Acid production from cyclohexane in the United States. The process examined is a two-stage oxidation process, in which cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol), and further oxidized with nitric acid to produce Adipic Acid.
1
1
350.00
kta

Adipic Acid Production from Cyclohexane

Production Cost Report | Adipic Acid E11A

Production Cost Report

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Details: 350 kta United States-based plant   |   Q4 2019   |   109 pages   |   Buy  From

This report presents a cost analysis of a 350 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol). Subsequently, the KA oil is oxidized with nitric acid to produce Adipic Acid. A mixture of adipic, glutaric, and succinic acids is generated as by-product.

This report, Adipic Acid E11A, is a best-in-class examination of Adipic Acid production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) US Patent 20040054235, issued to DuPont in 2004 (assigned to Invista in 2004) (2) "Adipic Acid," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

Report Content

Key Process Information

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Assessments of relevant technical coefficients, accompanied by process descriptions that include:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units descriptions
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Percentage of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Key process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis detailing all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g., distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis comprising all costs surrounding the production of a chemical:

  • Raw materials acquisition and utilities generation (variable manufacturing costs)
  • Cost of labor wages and maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs)
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Choose a plant capacity and/or location (country) and have cost analyses completed for an industrial plant according to your needs.

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Included Content:

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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All Basic Content Plus:

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

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Table of Contents

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All Extended Content Plus:

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Customized Analyses (Optional)

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format

  • Download the report as a printable PDF file. Access the report offline and print it for your convenience.

 Updated with Q4 2019 Data

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Each Intratec report targets a specific production process, and is available in three different versions: basic, extended and advanced.

The basic version describes the industrial plant, including main process units and site infrastructure, and presents an independent analysis of capital and operating costs.

For those needing more in-depth, comprehensive analyses, Intratec offers the extended and the advanced versions.

The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.

Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.

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For the development of the custom analysis, all costs are recalculated considering local data (e.g. raw materials, steel and energy prices, labor costs) and the plant capacity informed. The analysis has the same structure of the report (chapters include Capital Investment, Operating Costs, and Process Economics Summary). The costs are presented in US dollars (with the assumed exchange rate for local currency).

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