Adipic Acid Production from Cyclohexane

Cost Analysis Report | Adipic Acid E11A

Analysis Basis: United States | 2018 Q1 | 59 pages | Online Viewable Report Delivered in PDF Format

This report presents an up-to-date, detailed cost analysis (based on 2017/18 economic data) of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol). Subsequently, the KA oil is oxidized with nitric acid to produce Adipic Acid. A mixture of adipic, glutaric, and succinic acids is generated as by-product.

The economic analysis provided in the report targets a United States-based plant and discloses:

All costs involved in starting a new industrial plant (capital investment):
- Cost of construction:
  - Main process units
  - Surrounding infrastructure
  - Contingency
- Additional owner’s costs
- Working capital
- Plant commissioning and start-up
All costs surrounding the production of Adipic Acid:
- Raw materials acquisition & utilities generation (manufacturing variable costs)
- Labor wages, maintenance, operating charges, overhead, taxes and insurance (manufacturing fixed costs)
- Administration, research and product distribution (corporate overhead costs)
Relevant technical coefficients:
- Raw materials consumption & products generation
- Labor requirements
Process block flow diagram
Description of the industrial plant:
- Main process units
- Site infrastructure

Key reference(s): (1) US Patent 20040054235, issued to DuPont in 2004 (assigned to Invista in 2004); (2) "Adipic Acid," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

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You may add optional analyses and/or data that complement the report Adipic Acid Production from Cyclohexane - Cost Analysis - Adipic Acid E11A. Such optionals can only be purchased with this report.

Capital Investment Details

Plant Construction Cost Breakdown per Discipline
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- Get a more detailed perspective on the Plant Construction Cost and understand the impact of direct construction costs and indirect construction costs.
- The analysis presents the plant construction cost divided in direct costs, indirect costs and contingency.
- Direct costs broken down into bare equipment, equipment setting, piping civil, steel, instrumentation & control, electrical, insulation, and painting.
- Indirect costs are divided in engineering & procurement,construction material & indirects, general & administrative overheads and contract fee.
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Economic Analysis for Different Capacities
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Analysis depicting how the economics of the process is impacted by the plant scale. This study considers alternative capacities and present, for each scenario, the following figures:
- Plant cost, broken down into process units (ISBL), process contingency, site infrastructure (OSBL) and project contingency.
- Working capital and additional capital requirements
- Variable and fixed operating costs, as well as depreciation
- Remaining components of product value: corporate overhead and return on capital employed (ROCE)
Purchase the report in the 'Download PDF' format and also get an interactive spreadsheet in which the user may define an alternative capacity and check the change of the above mentioned figures.
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Process Unit Cost Breakdown per Pieces of Equipment
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- Report presenting a percentage breakdown of the investment necessary to the erection of the process unit (also known as inside battery limits, ISBL), per functional unit included in the process. Each functional unit is a significant step in the process (i.e., distillation, reaction, evaporation).
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Infrastructure Cost Breakdown per Pieces of Equipment
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- Report presenting a percentage breakdown of the investment necessary to the erection of the site infrastructure (also known as outside battery units, OSBL, or offsite facilities), per storage facilities, utilities facilities and auxiliary facilities.
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Project & Construction Implementation Schedule
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- Know upfront a preliminary project implementation schedule, encompassing the period from the decision to invest to the start of commercial production.
- Schedule divided in (1) Basic Engineering, (2) Detailed Engineering, (3) Procurement, (4) Construction, and (5) Plant Start-up.
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Production Cost Details

Utilities Consumption Breakdown
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- Detailed assessment of utilities consumption, presented per utility (e.g., steam, cooling water, electricity.)
- View utility consumption rates per unit of product generated.
- Know the share of each utility in the total utility costs.
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Economics for Another Plant Location

Plant Capital Investment Analysis in a Country of Choice
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- This report shows how the investment necessary to the erection of the industrial plant is impacted by different local conditions.
- Examine plant capital investment in a selected country (e.g. the United States, China, Germany, Kuwait, Singapore, Japan and Brazil.)
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Capital & Production Cost Summary in a Country of Choice
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- This supplemental analysis summarizes in a single datasheet the capital and production costs related to the process examined in a selected country (e.g. the United States, China, Germany, Kuwait, Singapore, Japan and Brazil.)
- Learn the investment required to construct a plant in the selected country (broken down into fixed capital, working capital and additional capital expenses).
- Know the production cost with the same level of detail of the report.
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Technical Details

Process Flow Diagrams & Equipment List
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- Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.
- Buy this optional analysis for USD 499

Support

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- The support is available for 14 days after report delivery.
- The support is limited to 4 man-hours from Intratec Experts (equivalent to 8 specific questions about the report and optional analysis ordered).
- Buy this support package for USD 499

* Optional Analyses will be delivered as downloadable files only for those who purchase the report in the 'Download as PDF' format Adipic Acid E11A.

All samples presented cover Polymer Grade (PG) Propylene production from ethylene and raffinate-2 using a metathesis process.

Although these samples do not cover the specific industrial process in which you may be interested in, they clearly demonstrate, in advance, the type of information you will get when you order each optional analysis.

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Additional Info

Report Introduction: This report presents an up-to-date, detailed cost analysis (based on 2017/18 economic data) of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol). Subsequently, the KA oil is oxidized with nitric acid to produce Adipic Acid. A mixture of adipic, glutaric, and succinic acids is generated as by-product.
Report Price: 1099
Report Theme: Adipic Acid
Report ID: Adipic Acid E11A
Report Title: Adipic Acid Production from Cyclohexane - Cost Analysis
Report Express Price: 599
Delivery Time: 5 business days
Delivery Time Express: 1 business days
Chemical SEO Name: Adipic Acid
Analysis Period (YYYY QX): 2018 Q1
Download Price: 500
Report Year: 2017/18
Opt #24: 798
Opt #25: 299
Opt #26: 998
Opt #28: 199
Opt #33: 299