Production Cost Report
adipic-acid-e11a
Adipic Acid
Adipic Acid Production from Cyclohexane
(1) US Patent 20040054235, issued to DuPont in 2004 (assigned to Invista in 2004) (2) "Adipic Acid," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

This report presents an up-to-date, detailed cost analysis of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol). Subsequently, the KA oil is oxidized with nitric acid to produce Adipic Acid. A mixture of adipic, glutaric, and succinic acids is generated as by-product.
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Adipic Acid E11A
This report presents a cost analysis of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol), and further oxidized with nitric acid to produce Adipic Acid. The economic analysis approaches a plant constructed in the USA.
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Adipic Acid Production from Cyclohexane

Cost Analysis Report | Adipic Acid E11A

Production Cost Report

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Report Basis:   United States   |   2019 Q1   |   107 pages   |   Buy  From

This report presents a cost analysis of a United States-based industrial plant. You can add an extra cost analysis, for another plant location (country), during the order process.

This report presents an up-to-date, detailed cost analysis of Adipic Acid production from cyclohexane. The process examined is a two-stage oxidation process, similar to the Invista technology. In this process, cyclohexane is initially oxidized with air to produce KA oil (mixture of cyclohexanone and cyclohexanol). Subsequently, the KA oil is oxidized with nitric acid to produce Adipic Acid. A mixture of adipic, glutaric, and succinic acids is generated as by-product.

This report, Adipic Acid E11A, is a best-in-class examination of Adipic Acid production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s): (1) US Patent 20040054235, issued to DuPont in 2004 (assigned to Invista in 2004) (2) "Adipic Acid," Kirk-Othmer Encyclopedia of Chemical Technology, 5th edition

Report Content

Key Process Information

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Assessment presenting relevant technical coefficients, accompanied by process description:

  • Raw materials consumption
  • Products generation
  • Labor requirements
  • Main process units description
  • Site infrastructure description
  • Block Flow Diagram

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Utilities Consumption

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Detailed assessment of utilities consumption:

  • Utility consumption rates per unit of product generated.
  • Share of each utility in the total utility costs.

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Process Flow Diagram

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Schematic representation of relevant process operations

  • Main process streams
  • Main pieces of equipment
  • Main utilities consumed

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Capital Cost Analysis

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Analysis depicting all costs involved in starting a new industrial plant (capital investment):

  • Cost of construction (main process units, infrastructure, contingency)
  • Additional owner’s costs
  • Working capital
  • Plant commissioning and start-up

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Implementation Schedule

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Preliminary project implementation schedule, encompassing:

  • Basic Engineering
  • Detailed Engineering
  • Procurement
  • Construction
  • Plant Start-up

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Construction Cost Details

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  • Process unit (ISBL): cost for each functional unit (e.g. distillation, reaction, evaporation)
  • Infrastructure (OSBL): cost for each storage facility, utility facility and auxiliary facility
  • Costs for plant construction, per discipline

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Operating Cost Analysis

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Analysis depicting all costs surrounding the production of chemical:

  • Raw materials acquisition & utilities generation (variable manufacturing costs)
  • Labor wages, maintenance, operating charges, overhead, taxes and insurance (fixed manufacturing costs).
  • Corporate overhead costs

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Capacity Analysis

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Analysis of process economics for alternative plant capacities:

  • Plant costs of construction
  • Working capital
  • Variable and fixed operating costs
  • Depreciation
  • Corporate overhead

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Customized Analyses

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Chose a plant location and have analyses of capital and operating costs for an industrial plant in the location defined

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Included Content:

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

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All Basic Content Plus:

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

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All Extended Content Plus:

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

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 Updated with 2019 Q1 Data

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The extended version includes everything of the basic version plus an extra appendix, in which it is presented the following analyses: Economics of Different Capacities; Utilities Consumption Breakdown; Construction Implementation Schedule.

Finally, the advanced version includes everything of the extended version plus another extra appendix, in which it is presented: Process Unit Cost Breakdown per Equipment; Infrastructure Cost Breakdown per Equipment; Plant Construction Cost Breakdown per Discipline; Process Flow Diagrams.

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