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Production Cost Report
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acetaldehyde-e11a
USA
Acetaldehyde
Acetaldehyde Production from Ethylene (Two-Step Process)
(1) Acetaldehyde, Ullmann Encyclopedia of Industrial Chemistry, 2012; (2) Acetaldehyde, McKetta, J. J., Encyclopedia of Chemical Processing and Design - Volume 1, 1976.

This report presents an up-to-date, detailed cost analysis of Acetaldehyde production from ethylene. The process examined is a typical two-step oxidation process. In this process, ethylene is oxidized by air to Acetaldehyde in tubular reactors, using a palladium/copper catalyst system. Acetaldehyde produced in a first reactor is flashed, so that an Acetaldehyde-water vapor mixture is separated and then distilled, yielding high-purity Acetaldehyde. The catalyst solution from the flash is oxidized in a second reactor and returned to the first reactor. Exhaust gases from both reaction steps are scrubbed for the recovery of residual Acetaldehyde.

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United States
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Acetaldehyde E11A
This report presents a techno-economic analysis of Acetaldehyde production from ethylene in the United States using a typical two-step oxidation process. In this process ethylene is oxidized by air to Acetaldehyde in tubular reactors, using a palladium/copper catalyst system.
1
1
70.00
kta
0

Acetaldehyde Production from Ethylene (Two-Step Process)

Production Cost Report | Acetaldehyde E11A

Details: 70 kta United States-based plant   |   Q1 2022   |   107 pages   |   See Versions  From $999 USD

This report presents a cost analysis of a 70 kta (kilometric tons per annun) United States-based plant. You can add a customized cost analysis, assuming another plant capacity and/or location (country), when ordering an advanced version of this report.

This report presents an up-to-date, detailed cost analysis of Acetaldehyde production from ethylene. The process examined is a typical two-step oxidation process. In this process, ethylene is oxidized by air to Acetaldehyde in tubular reactors, using a palladium/copper catalyst system. Acetaldehyde produced in a first reactor is flashed, so that an Acetaldehyde-water vapor mixture is separated and then distilled, yielding high-purity Acetaldehyde. The catalyst solution from the flash is oxidized in a second reactor and returned to the first reactor. Exhaust gases from both reaction steps are scrubbed for the recovery of residual Acetaldehyde.

This report, Acetaldehyde E11A, is a best-in-class examination of Acetaldehyde production, providing in-depth, comprehensive techno-economic analysis of the production technology examined, including:

  • Process Description: raw materials and utilities consumption, products generation, labor requirements, list of equipment, characterization of site infrastructure, process flow diagram (PFD).
  • Capital Cost Analysis: costs of plant construction, working capital, owners' costs, commissioning, start-up and contingency.
  • Operating Cost Analysis: variable costs, fixed costs (salary, benefits & maintenance) and corporate overhead costs.
  • And much more . . .

Key reference(s):
(1) Acetaldehyde, Ullmann Encyclopedia of Industrial Chemistry, 2012
(2) Acetaldehyde, McKetta, J. J., Encyclopedia of Chemical Processing and Design - Volume 1, 1976.

Report Content Highlights

Capital Cost Breakdown

Investment information required for starting an industrial plant, including:

  • Fixed capital (ISBL, OSBL & Owner’s Cost)
  • Working capital
  • Plant start-up expenses

Operating Cost Details

Costs related to the commodity production, discriminated by:

  • Variable costs (raw materials and utilities)
  • Fixed costs (labor, maintenance, overhead, etc.)
  • Depreciation

Product Value Analysis

All costs associated with the product manufacture, including:

  • Total operating cost
  • Corporate overhead
  • Return on capital employed (ROCE)

Technology Description

Descriptions and main technical aspects of the process:

  • Technology maturity assessment
  • Process unit (ISBL) description
  • Site infrastructure (OSBL) description

Process Requirements

Main technical coefficients related to process operation:

  • Key process input & output figures
  • Utilities consumption breakdown
  • Labor requirements

Comprehensive Diagrams

Diagrams providing a full understanding of the process:

  • Block flow diagram (BFD)
  • Process flow diagram (PFD) & equipment list
  • Industrial site configuration

Implementation Schedule

Schedule with total project duration, commissioning and start-up:

  • Basic & detailed engineering
  • Procurement & Construction
  • Plant start-up

Capacity Analysis

Impact of capacity change on the following process economic figures:

  • Capital investment
  • Operating cost
  • Product value

Custom Analysis Add-on

Analysis for different scenarios of plant location and capacity:

  • Capital investment details
  • Operating costs details
  • Product value details
Report Versions
 

basic

$999 USD


GET STARTED WITH ...

Key Process Information

  • Raw materials consumption
  • Block Flow Diagram
  • Technology Readiness

Capital Cost Analysis

  • Costs of construction (process units, infrastructure, contingency)
  • Working capital, owners' costs, commissioning and start-up

Operating Cost Analysis

  • Fixed and variable costs
  • Overhead

  Pages | Tables | Images

 Online PDF Format

 Updated with Q1 2022 Data

 

 

 

extended

$1,799 USD


EVERYTHING IN BASIC AND ...

Capacity Analysis

  • Capital and operating costs breakdown for different plant capacities

Pricing Basis

  • Main prices considered in the analysis (raw materials, by-products, utilities)

Utilities Consumption

  • Breakdown presenting utility consumption rates (steam, cooling water, electricity, etc.)

Implementation Schedule

  • Schedule including duration of major project phases

  Pages | Tables | Images

 Downloadable PDF Format

 Updated with Q1 2022 Data

 

 

 

advanced

$3,099 USD


EVERYTHING IN EXTENDED AND ...

Process Flow Diagrams

  • Schematic representation of relevant operations of the process, indicating main process streams, equipment and utilities.

Construction Cost Details

  • Breakdown of process unit (ISBL) costs
  • Breakdown of infrastructure (OSBL) costs
  • Plant construction cost breakdown per discipline (bare equipment, equipment setting, piping, civil, steel, instrumentation & control, etc)

Custom Analyses Add-on

  • Choose a plant capacity and/or location and have cost analyses for an industrial plant according to your needs

  Pages | Tables | Images

 Printable PDF Format Add-on

 Updated with Q1 2022 Data

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